Automation Upgrade for Semi Automatic Tabletop Piston Filler
Automation Upgrade for Piston Filling Machine
Here is a way to upgrade your manual filling system to increase production by automating your line with your existing 2-head table-top piston filler. This automation system includes a heavy duty stainless frame, touch screen controls, pneumatic indexing gates and sensors to prevent filling when no bottles are present or pause the line when the accumulator is full.
Here is a semi-automatic aerosol filling line that’s perfect for small volume production. It features semi-automatic operation to produce 1,200 to 1,800 aerosol containers per hour with only 4 operators. The first operator loads containers on to our rotary loading table while inspecting the containers for quality. Filling is performed by an automatic single head, or two head, tabletop piston filling machine for consistent filling volume. The second operator manually places the spray valve on the container. Both the single head valve crimper, gasser/shakers and labeling are automatic. The third operator takes the spray cans from the rotary accumulating table, puts the cap on, gives a final inspection and places the finished product into the cases. The fourth operator stacks the cases.
APACKS Automatic Linear Piston filler is an extremely flexible filler capable of filling accurately and rapidly any viscous liquids. Product delivery from your bulk tank to the pistons can be configured with a buffer tank utilizing a level-sensing float, a manifold with direct draw, or re-circulation methods. The APACKS Automatic Linear Piston Filler is manufactured with a 304 stainless steel frame and is capable of supporting 1 to 12 fill heads. PLC controls, touch screen HMI, food grade contact parts, stainless steel and anodized aluminum construction and many more features come standard. APACKS Automatic Piston Fillers are designed to add efficiency to any production line used in the cosmetic, food service, specialty chemical, pharmaceutical, and personal care industries. Additional options are available for sanitary, hazardous, flammable and corrosive environments.
Here is an aerosol filling line that’s perfect for start-ups or small volume production. It features semi-automatic operation to produce 600 to 900 aerosol containers per hour with only 3 operators. The first operator loads containers on to our rotary loading table while inspecting the containers for quality. Filling is performed by an automatic single head, or two head, tabletop piston filling machine for consistent filling volume. The second operator manually places the spray valve on the container. Both the single head valve crimper and 5 head gasser/shaker are automatic. The third operator takes the spray cans from the rotary accumulating table, applies the label with the semi-automatic labeler, puts the cap on, gives a final inspection and places the finished product into the cases.
Our AGM-5000-GE is a Low-Production Aerosol Gasser/Shaker is capable of gassing and shaking up to 5 aerosol containers at a time, depending on diameter. The basic machine is designed for manual operation..