Here is a way to upgrade your manual filling system to increase production by automating your line with your existing 2-head table-top piston filler. This automation system includes a heavy duty stainless frame, touch screen controls, pneumatic indexing gates and sensors to prevent filling when no bottles are present or pause the line when the accumulator is full.
Available in four different types of filling methods: The Volumetric Single Head Piston Filler comes in a variety of Piston sizes for either thin or thick products while the Single Head Positive Displacement Pump Filler can fill a wide range of product viscosities from 1oz to 1 gallon. The Gravity Filler fills thin liquids volumetrically-by-time and can be configured for two or four heads. The Two Head Overflow Filler provides exceptional cosmetic fills for thin products by offering an all-inclusive, user- friendly production line. Econoline Systems include a 28 inch Rotary Loading Turntable, 10 foot Conveyor, your choice of four Automatic Fillers, Handheld Chuck Capper, plus one Chuck and Insert, and a 28 inch Rotary Accumulating Turntable. These systems are built with anodized aluminum construction and mounted on casters with leveling legs requiring only minimal assembly. PLC touch screen controls and DC gear motors on the Turntables and Conveyor come standard.
The Bulk Filler System for dry products is an accurate and easy to operate machine which features a semi-automatic scale with automatic tare. With it’s automatic feed, speed controls for both bulk and dribble feed rates, and automatic set points, this filling machine is highly sought after. The product flow from the hopper to feed pan can also be controlled by an adjustable slide gate (included). All product contact surfaces are stainless steel and easily disassembled for cleaning and maintenance. This is the ideal filling machine for an operation progressing from hand filling to automatic filling of any bulk-sized cartonsor bags.
Designed for filling 30-300 gallon containers, the Flow Meter Filler for Drums and Totes offers the state of the art Coriolis Flow Meter technology to fill liquid by weight. No other filling technology offers this advanced combination of features and benefits. This system offers huge cost benefits and a high degree of flexibility. Mass Flow Meter technology has never been this affordable. The Coriolis Flow Meter technology can measure the mass (weight) of virtually any liquid. Changes in product viscosity, temperature, pressure, and specific gravity are compensated for automatically. This filling system can also provide sophisticated process control systems to track fill weights and product density in real time. This filling technology is the answer to controlling fill weight problems.
This is an example of a semi-automatic aerosol filling line, perfect for small volume production. It features a semi-automatic operation capable of producing up to 1,200 to 2,400 aerosol containers per hour. The first operator loads containers on to our rotary loading table while inspecting the containers for imperfections. Filling, valve placement, valve crimping, gasser/shakers, and labeling are all automated. The second operator removes the spray cans from the rotary accumulating table, places the over cap, inspects, and places the finished product into cases. The third operator stacks the cases on pallets and preps the pallets for shipping.
